Hot Forming Process Testing Line

Hot forming process testing line is primarily designed to meet the needs of mold manufacturers for trial runs and small-batch production customers. It can accommodate 3-5 layers of box-type heating furnaces, and can adapt to single or dual heating furnaces. The line is versatile, supporting the production of various types of single-piece and small-sized components.

Materials can be loaded manually or automatically onto the fork, which rotates to deliver them to the furnace for heating. After heating, the materials are transferred to the press entrance using the fork. A mechanical arm on the press quickly places the materials into the molds, initiating a rapid and precise pressing process.

The press applies suitable pressure and undergoes cooling as per the process requirements, resulting in properly formed components. The finished products are then extracted from the molds manually or with the aid of a mechanical arm, completing the entire process from material to final product production.

Equipment Composition

Hot forming process testing automatic stamping production line usually includes destacking system, automatic feeding system, punch press, hot furnace, transmission system, 3D transfer and control system, and other components.

The automatic feeding system automatically transports raw materials to the punching machine to ensure a continuous supply for production. The punch press uses a mold to stamp and form metal materials.

Hot furnaces provide a high-temperature environment to enable the thermoforming process. The transfer system smoothly transfers the stamped parts to the roller furnace area.

The control system intelligently manages the entire production line to realize automatic control and monitoring of the production process.

Features and Advantages

1. High Efficiency

The automatic production line realizes continuous production without stopping to change molds, which greatly improves production efficiency.

The automatic feeding system and transmission system operate efficiently, saving manpower and time costs.

2. Accuracy

The automatic control system can precisely control the parameters of each step to ensure the consistency of product size and quality.

Errors and fluctuations in manual operations are eliminated, and the accuracy and stability of the product are improved.

3. Flexibility

The production line can be quickly adjusted and switched according to the requirements of different products to meet the production needs of multiple varieties and small batches.

By changing molds and adjusting parameters, the production line can easily cope with the processing requirements of different products, reducing the product changeover time.

4. Safety

Automated production reduces the chances of workers coming into contact with machines and reduces the risk of personal injury during production.

Systematic safety measures and emergency shutdown functions ensure the safe operation of the production process.

5. Save Costs

Automated production reduces labor costs and reduces the input of human resources.

By precisely controlling the consumption of materials and energy, the scrap rate and energy waste are reduced, and the production cost is saved.

6. Data Monitoring and Analysis

The automatic control system can monitor the data in the production process in real time and record the production situation.

Through data analysis, potential problems can be discovered in time, the production process can be optimized, and production efficiency and product quality can be improved.

Technical Parameters